CUSTOM GEAR MANUFACTURING
Custom Precision Gears
Precision gear manufacturing for demanding motion, torque, and reliability requirements. From drawing review to repeat production, keep the engineering route clear.
02 GEAR TYPES
Gear forms matched to the motion system.
Start with the tooth form, interface, load case, and operating environment. We can review a defined gear drawing or help clarify the manufacturing brief.
Spur gears
Parallel-axis transmission with straightforward tooth geometry and service access.
Helical gears
Smooth, quiet meshing planned around helix, thrust, and contact requirements.
Bevel gears
Right-angle drives reviewed around tooth geometry, alignment, and housing space.
Worm gears
Compact reduction arrangements considered with wear, lubrication, and efficiency in view.
Internal gears
Internal tooth forms coordinated with mating pinions, carriers, and inspection access.
Custom gears
Splines, special profiles, and application-specific tooth forms built from the approved drawing.
MANUFACTURING ROUTE
One route from blank to inspected gear.
We combine cutting, machining, heat treatment, grinding, and inspection around the gear geometry, material condition, quantity, and required records—delivering consistent quality at every step.
Heat treatment
Coordinate hardness, case requirements, distortion allowance, and finishing stock.
Grinding
Plan tooth and datum finishing around accuracy, surface, and mating requirements.
Inspection
Verify critical dimensions, tooth features, runout, and agreed delivery records.
GEAR MANUFACTURING PROCESS
FROM DRAWING TO FINISHED GEAR.
We plan and execute every step around your gear's geometry, material, heat treatment, accuracy, and inspection, delivering consistent quality from first cut to final check.
DRAWING REVIEW
We review your drawings and specifications to confirm requirements and plan the optimal manufacturing route.
MATERIAL PREPARATION
Select and verify materials, cut to size, and prepare blanks to ensure stability and full traceability.
GEAR CUTTING / MACHINING
Cut, shape, and machine gear features using advanced equipment for precise geometry and consistency.
HEAT TREATMENT
Control hardness, microstructure, and dimensional stability to meet performance requirements.
GRINDING / FINISHING
Grind and finish critical surfaces to achieve tight tolerances and superior surface quality.
INSPECTION & DELIVERY
Inspect to drawing requirements, package securely, and deliver on time, every time.
05 PRECISION & QUALITY
Quality is designed around the gear.
Inspection planning starts with the features that control fit, contact, noise, life, and repeatability.
Gear inspection
Review tooth profile, pitch, runout, concentricity, and mating interfaces as required by the drawing.
Quality control
Keep material, treatment, process checkpoints, and final verification connected to the part.
Traceable records
Prepare the dimensional, material, treatment, and identification records agreed for delivery.
Revision discipline
Keep drawing changes and production decisions visible before they reach the next batch.
INDUSTRIES WE SERVE
GEAR SOLUTIONS FOR KEY INDUSTRIES.
We support motion, torque, durability, and system reliability across a wide range of industrial applications.
Industrial Robotics
Motion accuracy, repeatability, noise, compact space, and long-term stability shape the component brief.
Automation Equipment
Cycle time, repeated motion, assembly space, maintenance, and spare-part continuity guide the review.
Automotive Manufacturing
Batch consistency, revision control, identification, inspection requirements, and stable delivery are reviewed together.
Construction Machinery
High loads, impact, contamination, temperature variation, and sustained operation create demanding conditions.
Medical Equipment
Material, dimensional, surface, cleanliness, noise, and documentation requirements are confirmed item by item.
Energy Equipment
Reliability, environmental adaptation, changing loads, maintenance cycles, and long operating periods shape the brief.
07 REAL GEAR PROJECTS
Actual parts, specifications, and applications.
Use approved project references to show the part, the critical specification, the manufacturing route, and where it works in the assembly.
PROJECT REFERENCE 01
Custom gear assembly
- Part type: Owner-supplied project data
- Material: Confirmed against the approved drawing
- Critical features: Tooth form, fit, runout, and interfaces
- Application: Add the verified end-use application
Part type: Owner-supplied project data; Material: Confirmed against the approved drawing; Critical features: Tooth form, fit, runout, and interfaces; Application: Add the verified end-use application
PROJECT REFERENCE 02
Transmission component
- Part type: Owner-supplied project data
- Process route: Machining, treatment, finishing, and inspection
- Quality plan: Critical characteristics and records
- Application: Add the verified end-use application
Part type: Owner-supplied project data; Process route: Machining, treatment, finishing, and inspection; Quality plan: Critical characteristics and records; Application: Add the verified end-use application
PROGRAM STAGES
LOW VOLUME FIRST. PRODUCTION READY WHEN THE DESIGN IS PROVEN.
Keep the same drawing intent and quality checkpoints as the program moves from first parts to repeat production.
LOW VOLUME
Validate fit, function, tooth engagement, and assembly assumptions with a focused first run.
PILOT BUILD
Stabilize the route, inspection points, revision record, and delivery expectations.
PRODUCTION
Repeat the approved route with the right controls for quantity, quality, and continuity.
09 WHY US
Engineering context stays close to the part.
DAX Gear connects factory capability, equipment, engineering review, and quality planning around the requirements you actually need to control.
- Factory and equipment matched to the manufacturing route
- Engineering review before production decisions are locked
- Quality requirements carried through inspection and delivery
- Clear communication for prototypes, pilots, and repeat work
10 RFQ
Upload Drawing. Start the RFQ.
Send the drawing, gear type, material, quantity, critical features, treatment or finish, application, and target delivery when available. A complete brief helps the next decision happen faster.